Briggs Stratton Portable Generator 40265 User Manual

Illustrated Parts List  
Les Parties Illustrées Enumèrent  
Las Partes Ilustradas Listan  
20000 WATT  
RESIDENTIAL GENERATOR  
SYSTEM  
Model / Modelo / Modèle  
040265  
Questions? Help is just a moment away!  
Preguntas? La ayuda es justa un momento lejos!  
Vous avez des questions? Vous n’avez pas besoin d’aller loin pour trouver de l’aide!  
Call: Home Generator Helpline  
Llamada: Línea Directa de Generador de Hogar  
Appelez: Ligne Directe de Génératrice la Maison  
(800) 975-8331 M-F 8-5 CT  
Manual No. 203002GS Rev. B (03/28/2008)  
 
UNIT PARTS LIST  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
H203030GS  
BASE, Mounting  
48 186205GS  
49 194699GS  
50 809743  
SWITCH, Oil Temp  
PLATE, Switch Oil Temp  
SCREW  
187594GS  
24910GS  
194683GS  
194829GS  
194830GS  
195936GS  
202382GS  
*
MOUNT, Vibration  
HHS, Trilobular 5/16 - 18 x 1/2  
SOLENOID, Gas Fuel  
FITTING, Coupling  
51 NSP  
ASSY, Alternator (see page 7)  
SCREW  
52 692062  
REGULATOR  
53 193506GS  
54 809872  
DECAL, Caution Hot Surface  
GASKET  
BRACKET, Mounting Solenoid  
FITTING, 3/4 Flare to 3/8 NPT  
HHCS, M6 - 1.0 x 16  
HHCS, M6 - 1.0 x 30  
WASHER, 1/4 Lock  
NUT, M6 - 1.0  
55 202885GS  
56 202884GS  
57 203533GS  
58 56893GS  
59 203087GS  
MUFFLER  
BASE, Muffler Box  
KIT, Insulation, Muffler Box Base  
CRIMPTITE, 10 - 24 x 1/2  
ASSY, Bulkhead, Alternator End  
w/Seal  
10 *  
11 *  
12 *  
13 B4300GS  
14 194818GS  
15 185939UGS  
16 198913GS  
17 198593DGS  
18 202958GS  
19 B4995GS  
20 *  
HHS, Trilobular, 1/4 - 20 x 1/2  
BATTERY  
60 203534GS  
61 194682GS  
62 202883GS  
63 192445GS  
64 *  
70 205397GS  
900 §  
901 842185  
KIT, Insulation, Muffler Box Top  
COLLECTOR, Muffler Box  
BOX, Muffler Top  
WIRE-A, Black  
KIT, Battery Hardware  
WIRE-A, Red  
SCREW. 10 - 32 x 5/8  
WASHER, M6 Shakeproof  
DECAL, Requirements, Fuel  
ENGINE  
TUBE, Air Cleaner  
HHS, Trilobular, 1/4-20 x 7/8  
WASHER, Flat 5/16 - M8  
HOSE, Oil Drain  
23 1723165SM  
24 186649GS  
25 *  
FUEL HOSE, with Clamp  
DECAL, Oil Drain  
HHCS, 5/16 - 18 x 2.5 Full Thread  
NUT, 5/16 - 18  
Parts Not Illustrated  
203003GS  
203002GS  
MS3483  
26 *  
27 *  
MANUAL, Install  
MANUAL, Operator’s  
MANUAL, Engine  
KIT, Manual/Accessory, HGS  
PAINT, Touchup, HGS, Tan  
CAP, Funnel Oil Bottle  
HOSE, Flex  
KIT, Led Remote  
KIT, Decals, Service  
WASHER, Lock 5/16 - M8  
WIRE  
28 186790CGS  
29 *  
HHCS, 5/16 - 18 x 2"  
HHCS, M12 - 1.75 x 35  
WASHER, M12  
203074GS  
B5478GS  
B3518GS  
202295GS  
198866GS  
204017GS  
30 *  
31 *  
32 B194685GS  
33 202922GS  
34 *  
SUPPORT, Engine/Alternator, Black  
SCREEN  
WASHER, Shakeproof Ext. M6-1/4  
WIRE, Ground  
35 185939WGS  
36 *  
WASHER, 3/8 Lock  
WASHER, Flat, 3/8 - M10  
HHCS, 3/8 - 16 x 1  
BRACKET, Mounting Alternator,  
Black  
Optional Accessories  
199473GS  
37 *  
PAINT, Touchup, Spray, Tan, 12oz  
KIT, Cold Weather (Includes Battery  
and Oil Warmers)  
38 *  
6030  
39 B198896GS  
40 202761GS  
41 *  
42 *  
DUCT, Air  
SCREW, M5.8 x 10, Taptite  
WASHER, Lock 3/8  
SHCS, 3/8 - 16 x 1-1/4  
HHCS, 5/16 - 18 x 3/4  
HHS, Trilobular, 1/4 - 20 x 1/2  
PPHMS, 4-40 x 0.19  
WASHER, Lock #4  
* - Items without part numbers are common fasteners and  
are available at your local hardware store.  
§ - Contact Engine Manufacturer  
43 *  
44 *  
45 B4300GS  
46 *  
47 *  
3
 
ENCLOSURE EXPLODED VIEW  
4
 
ENCLOSURE PARTS LIST  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
197275GS  
PAD, Mounting w/ Holes  
BASE, Mounting  
16 202956GS  
17 192778GS  
18 195733GS  
19 192940GS  
20 202957GS  
21 202916GS  
SEAL, Foam, Engine Air  
HHS, Trilobular, #8-32 x 1/2  
MOUNT, Tie Wrap  
H203030GS  
203086GS  
ASSY, Bulkhead, Engine End  
. . . . . . . Bulkhead, Engine End  
. . . . . . . Decal, Fuel Inlet  
. . . . . . . Seal, Foam  
RETAINER, Hose  
SEAL, Foam, Alt Inlet  
ASSY, Roof/Siderails  
. . . . . . . Seal, Foam Engine Air  
. . . . . . . Bushing, 1-1/2  
. . . . . . . Weldment Roof/Siderails  
. . . . . . . Insulation  
. . . . . . . Bushing, 1-3/8  
22 203087GS  
ASSY, Bulkhead, Alternator End  
. . . . . . . Decal, Caution Hot Muffler  
. . . . . . . Seal, Foam  
. . . . . . . Plug, Dome 1-1/2  
. . . . . . . Pin, Hinges with Hardware  
4
5
202914GS  
ASSY, Door, Engine End  
. . . . . . . Seal, Foam Alt Inlet  
. . . . . . . Pin, Hinges with Hardware  
. . . . . . . Bracket, Muffler  
. . . . . . . Weldment, Door Engine End  
. . . . . . . Insulation  
. . . . . . . Barrel, Hinges with Hardware  
23 200409GS  
24 203303GS  
DECAL, Caution Hot Muffler  
INSULATION, Engine Door,  
Bottom  
ASSY, Vent, Exhaust  
PLUG, Dome  
ASSY., Vent, Alternator  
SEAL, Foam  
COVER, Air Intake Engine  
INSULATION, Engine Door, Top  
SEAL, Foam  
INSULATION, Front/Rear Door  
INSULATION, Roof  
KIT, Door, Hinge  
SET, Latch Key  
KIT, Door Latch  
198910GS  
ASSY, Duct, Engine Air  
. . . . . . . Decals  
. . . . . . . Lug, Ground Connect w/Hardware  
. . . . . . . Bracket, Mounting Breaker  
w/Hardware  
25 198926GS  
26 198460GS  
27 198927GS  
28 198888GS  
29 194694GS  
30 203302GS  
31 197312GS  
32 196397GS  
33 195597GS  
34 198890GS  
35 194828GS  
36 198889GS  
6
202919GS  
ASSY, Support, Rail  
. . . . . . . Support Rail Eng. End  
. . . . . . . Seal, Foam  
. . . . . . . Decal, Rainproof  
7
8
9
B4300GS  
203015GS  
197493GS  
HHS, Trilobular, 1/4-20 x 1/2  
BUSHING, Snap, 2"  
BUSHING, Snap, 1-1/2"  
REGULATOR, VLTG  
HHCS, 3/8 - 16 x 1  
WASHER, Flat, 3/8 - M10  
WASHER, Lock 3/8  
NUT, 3/8 - 16  
10 198338GS  
11 *  
12 *  
* - Items without part numbers are common fasteners and  
are available at your local hardware store.  
13 *  
14 *  
15 202915GS  
ASSY, Door  
. . . . . . . Weldment Door  
. . . . . . . Insulation  
. . . . . . . Barrel Hinges with Hardware  
. . . . . . . Decals  
5
 
CONTROL PANEL EXPLODED VIEW & PARTS LIST  
Item Part #  
Description  
Item Part #  
17 205394GS  
18 205395GS  
19 *  
Description  
DECAL, Caution, Electric Shock  
DECAL, Warning Shock  
NUT, 1/4 - 20  
1
198911GS  
ASSY, Cover, Circuit Breaker  
w/Decals  
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite  
BREAKER, Circuit 100A, 2P  
BRACKET, Mounting Breaker  
LUG, Ground Connect  
BOLT, 1/4-10 x 1, Plastite  
FUSE, Auto Type 15 Amp  
ASSY, Control Panel  
SCREW, PT, M4 - 1.79 x 16.0  
ASSY, Duct, Engine Air w/Decals  
DECAL, Terminal Block  
DECAL, Ground, Neutral  
DECAL, Warning, Outdoor Install  
DECAL, Caution, Standby  
DECAL, Warning, Auto Start  
21 *  
WASHER, Shakeproof, Ext M6 1/4  
HHCS, 1/4 - 20 x 3/4  
202593GS  
192770GS  
199011GS  
191991GS  
198573GS  
202118GS  
197492GS  
22 *  
Parts Not Illustrated  
202882GS  
HARNESS, Wire, CTL Board to  
Engine/Alternator  
198517GS  
203020GS  
198515GS  
198516GS  
HARNESS, Wire, E1 & E2 Sensing  
HARNESS, AVR  
10 198910GS  
12 198549GS  
13 198550GS  
14 205393GS  
15 193297GS  
16 205392GS  
CONNECTOR, Terminal, 2 Pin  
CONNECTOR, Terminal, 10 Pin  
* - Items without part numbers are common fasteners and  
are available at your local hardware store.  
6
 
ALTERNATOR EXPLODED VIEW & PARTS LIST  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
195235GS  
ADAPTER, Mounting, Alternator  
ASSY, Rotor  
199252GS  
199254GS  
195234GS  
197177GS  
66386GS  
STATOR  
RBC  
HEX HEAD, SEM Screw  
ASSY, Holder, Brush  
TAPTITE, M5 - 0.8 x 16  
WASHER, 3/8" SAE  
BOLT, 3/8 - 24 x 15.20"  
66849GS  
203200GS  
200442GS  
7
 

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